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2,5" Tennisball Launcher

Posted: Wed Dec 26, 2012 3:14 pm
by airpress
Hi all.

Currently I am building a new pneumatic launcher.
The valve i'm gonna use is a 2" selfmade piston valve.
Some more specs of the cannon.

airchamber: 2 1/2" 50cm galvanized pipe
barrel: 75mm pvc PN16 1m long
valve: 2" piston valve with 5/4" seat
piloting valve: 3/4" ballvalve

A week ago I ordered all the needed fittings and pipes.
Everything is made out steel except the barrel and the piston itself.
There will be also some copper involved in this cannon.

The endcap and 2,5" to 2" reducer is welded on the pipe. Don't ask me why :p i had the time for it. :p

All the threads are sealed with thread sealant that holds up to 17bars.
Good to mention is that I will never go that high. :wink:

Now, the real work. :lol:

The most important fittings screwed together.
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the piston, in fact its the same one that I use in my pvc tennisballcanon, I just remaked that one
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view inside the 2" t is a 5/4" seat
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the whole cannon in primer, except the piloting area, this will be something special, in fact the method I will be using will decrease the piloting performance, the pilot volume will be a little bit to much, but I don't care, it works like a charm
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first layer of glossy black
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some copper pipes and fitting soldered together, more info about it later this week
good to mention is the following, i sanded the copper pipes after soldering and gived it 2 layer of varnish. So the copper wont "eroded", don't know the exact word
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I fully tested the cannon with this type of piloting, it has some serious power. My first opinion is that it has more power than my pvc model, because I gave the piston less room inside the nipple. It has a tighter fit.
Maybe that's the reason, but I'm not sure yet. It will discover it when fully testing in the Arden woods.

More pics and vids in this week. The cannon will be fully operational this friday, because saturday I go on vacation in Walloniƫ and will fully tested this cannon on the open fields with tennisballs. And this time I will hold my Iphone on the correct angle.

Airpress

Posted: Wed Dec 26, 2012 7:23 pm
by jsefcik
on the very first pictures, whats all that white build up?

Looks like bubble gum, might wanna try teflon tape it works alot better! :D

Posted: Thu Dec 27, 2012 4:33 am
by airpress
Hihi bubblegum. :P

No it's polyester putty, it comes very hard and is for smootening the edges of the fitting with the pipe.

Posted: Thu Dec 27, 2012 5:08 am
by airpress
the barrel
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Posted: Fri Dec 28, 2012 10:32 am
by airpress
Some movement is this build. :)

Here's the cannon mounted with the piloting area. I know it's a big volume but i works great.
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some other pics

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Piloting area

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On som way I wanted to get my nickname on my cannon. Here's what I did.

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My next plan is to paint the barrel in fire red. The same color as the handle from the ball valve.
Good idea or not?

Something else to mention. The cannon has no leaks. I got my cannon pressurized with the maximun bars (10bar) i'm planning to use into a large tank with water. :blob5: no bubbles :blob5:

Posted: Fri Dec 28, 2012 11:05 am
by jackssmirkingrevenge
Shame about the enormous pilot volume but hey, as long as it works ;) let's see some damage!

Posted: Fri Dec 28, 2012 1:53 pm
by airpress
Barrel painted in the same red as the valve handle.
I gave it 3 layers.
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Posted: Fri Dec 28, 2012 8:18 pm
by mattyzip77
Another cannon well made. You do a great job with all your cannons....

Posted: Tue Jan 01, 2013 2:10 am
by MrCrowley
Very impressive, as always! It'll be interesting to see what kind of damage it can do.

Posted: Tue Jan 01, 2013 5:39 pm
by matti
Nice cannon, aesthetically pleasing and clean build.. I like the 2.5" chamber too !

Posted: Wed Jan 02, 2013 7:29 am
by airpress
Thanx for the reactions!
Here some pics with the barrel connected.
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Posted: Thu Jan 03, 2013 3:32 pm
by matti
Looks even better now :shock: great job airpress !

Posted: Thu Jan 03, 2013 8:37 pm
by cowscankill
Very clean, looks great!

Where did you find 2.5" pipe? Lowes and Home Depot only carry whole inch diameters for greater than 1.5".

Posted: Thu Jan 03, 2013 10:27 pm
by CS
Awesome! Professional quality. Nice soldering.

cows, I'm thinking air press isn't in the US. Try looking in the electrical section. I've seen 2.5" fittings and pipe. If not try calling your plumbing stores.

Posted: Fri Jan 04, 2013 5:22 am
by airpress
Thanx!

I found the 2,5" pipe on a online pipe/fittings store.
I'm from belgium and ordered the pipe and fittings from the netherlands.
Thats where I ordered all my fittings/pipes for cannons because its cheaper than in belgium.